FR176-OPTISOCHEM/OPTCM

OPTimized conversion of residual wheat straw to bio-ISObutene for bio based CHEMicals

Description

Residual wheat straw, the lignocellulosic by-product left on fields after grain harvest, is converted through enzymatic hydrolysis and fermentation into bio-isobutene (bio-IBN), a platform chemical used to produce lubricants, adhesives, sealants and polymers. The OPTISOCHEM process demonstrated at pre-commercial scale (Leuna, DE) valorises a feedstock that is typically burned or ploughed back, substituting fossil-based isobutene with a second-generation bio-based equivalent.

Sector

A1.6Support activities to agriculture and post-harvest crop activities

Needs/ Problem statement

Approximately 144 million tonnes of residual wheat straw accumulate annually in the EU with limited high-value uses. Industry relies entirely on fossil-based isobutene for lubricants, adhesives, sealants, cosmetics and polymer applications.

Objective

Demonstrate technical and economic feasibility of converting residual wheat straw into bio-isobutene and derivative compounds (oligomers, polyisobutylenes) as renewable substitutes for fossil-based isobutene in lubricants, adhesives, sealants, flavours and fragrances.

Bioeconomy fields

Crop residues and perennial plantsx

Designer crops for optimised biomass contentnull

Algae biomassnull

Waste or recycled materialnull

Microbial assisted processingx

Biorefineries null

Feedstock

Biomass residues

Outcomes and final product

Bio-isobutene (bio-IBN) from wheat straw hydrolysate; downstream derivatives: oligomers (DIB, TIB, TeIB) and polyisobutylenes (PIBs) for lubricants, adhesives, sealants, cosmetics.

Mobility

null

Value chains

1
2
3

3 - High potential - Significant arisings of feedstocks available currently.

C Sink

1
2
3

1 - Low potential - low potential for carbon sequestration

Intended user

Large-scale biorefinery operators and chemical processors. Requires access to pre-commercial wheat straw hydrolysis technology. High capital investment needed; suited to industrial-scale operations.

Complexity of the process

1
2
3

null

Final user

Farmerx

Foresternull

Researchernull

Advisornull

NGOnull

Training organizationnull

Processor or retailerx

Consumernull

Public Authority + LAGnull

Othernull

Economic sustainability

1
2
3

2 - Medium potential - Expected to bring 2 or 1 economic benefits.

Social sustainability

1
2
3

1 - Low potential - doesn\'t bring any social benefits.

Environmental sustainability

1
2
3

2 - Medium potential - Expected to bring 2 or 1 environmental benefits.

Added value

Very low
Low
Intermediate
High
Very high

Fine chemicals = Very high

Equipment maintenance costs (€/year)

null

Investment cost (€)

null

Operational costs (€)

null

Return of investment (€)

null

Return of investment (Year)

null

Coherence with BBioNets

1
2
3

3-green

Country

FR

OG Region

FR10Ile-de-France

Geographic Scope

European

Focus Area

FA 1B: Strengthening the links between agriculture, food production and forestry and research and innovation

Thematic area

Circular economy, incl. waste, by-products and residues

Main source of funding

Other EU research funds

Period

2017-2022

Duration (months)

67

Number of partners by type

Farmer:

null

Forester:

null

Advisor:

null

Researcher:

2

NGO:

null

Processor or retailer:

5

Training orgaznization:

null

Consumer:

null

Public Authority:

null

Other:

null

Status

Completed

TRL

1
2
3
4
5
6
7
8
9

TRL 7 – system prototype demonstration in operational environment